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    • Pressure Die Casting

    We provide pressure die casting services from high-quality tooling, material consultation, design optimization to excellent post-processing services.  Request a Quote for your quality metal parts.

    Pressure Die Casting is a process of producing metal parts by forcing a molten metal alloy under high pressure into steel dies. It is cost-effective for high volume manufacturing of metal components.

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    ADVANTAGES

    Advantages of Pressure Die Casting

    • Complex Geometries in Volume
      CNC machining can help you with your complex requirements no doubt but Die Casting is highly recommended for quantity more than 100 parts.

    • Alloy Strength
      Die casting produces a solid metal part that doesn’t require another step for the required strength.

    • Great Thin Walls
      Strong and light thin walls are possible with die casting.

    • Heat Resistance and UV Rays
      Compare to plastic injection, die-cast parts are more heat resistant than any plastic parts. Metals are stronger than plastic and almost unaffected by the presence of UV rays.

    • The Efficiency of Die Cast Tooling
      Save time and money in producing your metal parts in volume with die-cast tooling. See our flexible tooling options below.
    MATERIALS

    Die Casting Materials

    • Aluminium
      Good strength and thermal properties, light weight.
      Flexible post-processing possibilities
    Aluminium A360
    Aluminium A380
    Aluminium A383, ADC12
    Aluminium B390
    Aluminium A413
    Aluminium ADC10
    Aluminium DCA1

     

    • Zinc
      Thinner walls can be achieved due to high casting fluidity. High production rates. High dimensional accuracy. Corrosion resistance
    Zinc

    #3, #5

     

    • Magnesium 
      Excellent strength to weight ratio.
      75% lighter than steel, 33% lighter than aluminium.
    Magnesium AZ91D

    Aluminium Casting Market Growth
    47.1 billion was estimated aluminium casting market size in 2018.
    Analysts anticipated a Compound annual growth rate (CAGR) of 9.1% from 2019 to 2025.

    Source: Grand View Research, Inc.

     

    Our DPMI Process: Die Casting Tooling

    Design, Prepare, Machine, Inspect

    1. Design Analysis of Your Die Cast Design
    A meticulous review of CAD file that includes optimization will be conducted, following an email of DFM report to the designer.

    2. Preparation of Die Cast Tooling
    Plan and preparation of materials and the required tools.

    3. Machining
    Using the usual CNC machines, EDM, and cutting machines.

    4. Inspection and Adjustment of Your Die Cast Tooling
    Dimensional and mechanical inspections are performed with adjustments to satisfy the requirements.

    Quick Specs

    No minimum order
    Lead time: 20 to 25 days

    Tooling Selection

    • Rapid Tooling
      Lead time: 7 to 14 days
      Lifespan: up to 5k shots
    • Bridge Tooling
      Lead time: 14 to 21 days
      Lifespan: up to 50k shots
    • Rapid Production Tooling
      Lead time: 21 to 28 days
      Lifespan: up to 100k shots
    • Mass Production Tooling
      Lead time: 28 to 35 days
      Lifespan: up to 500k shots

    Learn more

    Pressure Die Casting Common Post-Processing Services
    Aside from making molds, we also provide the following services:

    • Polishing
    • Anodizing
    • Powder Coating
    • Chrome Plating
    • Electrophoretic deposition (EPD)

    Pressure Die Casting Tolerances

    If you have specific tolerance requirement, please include this in your project description.

    For your referece, you may download NADCA Specification Standards for Die Casting below (supporting documents)

    Supporting Document/s

    PDF icon NADCA-Product-Standards-for-Die-Casting-2015.pdf
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